Significance of the Concept of "Cleanroom"
The concept of Cleanroom and Cleanroom service has received prominence in a number of industries and service providers which lay emphasis on precision like semi-conductor/electronics, microelectronics, aerospace, pharmaceuticals, hospitals, microbiological laboratories, and other sophisticated equipment manufacturers. Since the work of maintaining a cleanroom is quite complicated, the varieties of jobs also vary. The expertise level range from that of low-skilled workers to that of highly skilled engineers and microbiologists. But all the technicians related to Clean Room Validation need to be thoroughly trained in the basic points, like wearing protective gears like masks, gloves, headgears etc., and also maintaining and following certain protocols related to the process of entering, exiting, and other movements inside that 'Contamination-free' room. Hence the job, in general, needs a lot of painstaking efforts on the part of all the technicians.
A number of environmental factors need to be controlled within specified limits in order to maintain a Clean room. These are Temperature, Air-borne particulates, Microbial particles, Relative humidity, Differential pressure, and Air Flow. Although the design of a Clean room involves quite a complicated methodology, the basic design can be summarized to employ increased air supply, use of high efficiency filters like HEPA (High Efficiency Particulate Air) & ULPA (Ultra Low Penetration Air), & room pressurization. The execution of Clean room Validation is accomplished through five steps, and they are: Design Qualification, Installation Qualification, Operation Qualification, Performance Qualification, and Control Monitor. The laboratories that provide Cleanroom Validation & Designing follow ISO 14644, and some of the tests required for evaluation and certification of Cleanroom are Airborne Particle count test, Airflow (Laminar Flow) Velocity test, Air Pressure differential test, Installed Filter leakage test, Airflow visualization test, and Airflow direction test.The frequency of conducting such tests is also a matter of importance and needs to be followed scrupulously. Classification of Clean room to various grades is done according to ISO 14644-1, BS 5295, and Federal standard 209E. ISO 14644 though is the current regulatory standard.